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Digital Transformation RoadMap Development

• Experienced in developing hierarchy based PLC tags for seamless collection of data from PLC
• Integration of PLC and MES system for Quality Interlocks, Efficiency Displays                   

Programmable Logic Controllers (PLCs):

• Proficient in various PLC programming languages including Ladder Logic, Structured Text, and Function Block.
• Experienced in developing User Defined Data Types and creating custom Add-On Instructions for enhanced functionality.

PLC Platforms:

• Allen Bradley: Extensive knowledge of PLC5, SLC500, ControlLogix, and CompactLogix systems.

Programming Expertise:

• Skilled in programming PLCs from scratch, as well as editing and troubleshooting existing code.
• Well-versed in establishing communication and addressing devices through different communication protocols such as Ethernet, Profibus, and DeviceNet.
• Familiar with Fieldbus technologies for seamless integration of devices.

Motion Control:

• Proficiency in programming and integrating servo systems such as Kinetix, and IAI.
• Experience with Variable Frequency Drives (VFDs) including Powerflex, Sinamics, and SMVector.

Vision Systems:

• Competent in utilizing vision systems such as Cognex and Keyence.
• Experience with various camera technologies including linescan cameras, 3D cameras, barcode scanners.

Industrial Machine Safety:

• Expertise in safety programming with systems such as GuardLogix, Distributed Safety, Pilz, AS-i, Banner Safety Controller, and SICK Safety Controller.
• Proficient in conducting safety risk assessments to ensure compliance and minimize hazards.

Robot Programming/Integration:

• Skilled in programming and integrating robots from leading manufacturers such as Fanuc and Kuka.

HMI Programming/Design:

• Proficient in HMI programming and design using platforms such as FactoryTalk and Ignition.
• Ability to create professional-grade designs for optimal user experience.

Fieldbus/Remote I/O:

• Experience working with various Fieldbus and Remote I/O systems including Point I/O,  Festo, SMC, Balluff, and Bihl+Wiedemann ASI Field IO.
• Accomplished projects involving 1000+ I/O points with precise attention to detail.

Electrical Design:

• Proficiency in AutoCAD for creating accurate electrical designs and schematics.

Troubleshooting and Root-Cause Analysis:

• Highly skilled in troubleshooting PLC, electrical, and automation systems.

Project Management:

• Proven track record as a small business owner managing project portfolios for Green Field Projects up to $60M.
• Proficient in project scheduling, cost analysis, and control.
• Skilled in team monitoring, motivation, and effective communication with customers and management.
• Expertise in determining hardware and software specifications for project utilization.